540 CALIBER SHI / CALIBER
| mm | 0° | 45° | 60° | -45° | -60° |  |
 |
|---|---|---|---|---|---|---|---|
 |
550 | x | x | x | x | ||
 |
550x500 | x | x | x | x | 550x460 |
 |
 |
 |
 |
 |
|---|---|---|---|---|
| 3x400V | 5,5 | 15-150 | 6200 x 41 x 1,3 | 3235 |
| Lmin | Lmax | Bmin | Bmax | Hmin | Hmax | V |
|---|---|---|---|---|---|---|
| 3250 | 3840 | 1945 | 1945 | 2350 | 2522 | 800 |
- Highly productive, semi-automatic dual column band saw
- The saw is designed for cutting material in straight cuts
- The saw is used in serial production in industrial plants and it can cut a wide range of material grades including stainless and tool steels due its robust design.
- The saw is designed for cutting straight bars of steel material.
Control system:
- The machine is equipped with programmable PLC MITSUBISHI FX5_U32. The saw blade drive and arm movement are completely controlled by MITSUBISHI technology.
- The colour touch screen allows easy communication with the machine operator. It shows working states such as blade speed, cutting feed and the status of individual working movements.
- Display size 7´(93x153mm)
- Control of the cutting feed is ensured by a hydraulic throttle valve with RTR function.
- The control panel is located on the console in a safe position. The control panel includes a digital display of the saw control system and a high quality foil keypad. The keypad is used to control the basic movements of the saw (movement of the arm and vice) and to start the saw's working cycle. The control panel is also equipped with a safety button to stop the saw.
- Safety module with self-diagnosis.
- 24V control
Construction:
- The band saw has a robust design to withstand extreme stresses in production conditions. All machine components are designed and optimized to minimize vibrations and allow maximum cutting performance of the machine.
- Saw blade speed range 15 - 150m/min.
- The saw arm with the columns close to the clamping vice and the saw blade close to the columns minimize vibrations and allow maximum cutting performance of the machine.
- The arm is a robust weldment and is designed to ensure the necessary rigidity and cutting accuracy
- The arm moves on two columns using a four-row linear guide with a high load capacity.
- Arm movement by hydraulic cylinder
- The saw blade is guided on robust cast iron pulleys.
- WRS - Reinforcement of pulley mounting - drive pulley mounted directly on the output shaft of the gearbox. The pulley is supported on both sides by a bearing seat =minimizing the load on the shaft seat. The tension pulley is held/tensioned by two hydraulic cylinders at both ends of the centre pin =significant reduction of stress and extension of the life of the bearing. The tension pulley mounting is with zero play=conical bearings secured by KM nut.
- The saw uses a sensor and magnetic tape to evaluate the position of the arm above the material. The upper and lower working position of the arm is set by entering a value into the saw control system. The lower end position can also be determined by a limit switch.
- The main vise is a robust steel weldment.
- Movement of the long stroke jaws of the main vise along two rails of the linear guide, by means of a hydraulic cylinder. The long stroke jaw ensures full stroke = clamping even very small bars. The second jaw is fixed.
- Control valve for vise pressure adjustment, pressure indication on pressure gauge
- A roller conveyor supporting the fed material along its entire length passes through the saw.
- Saw blade drive via bevel gearbox and three-phase electric motor with variable blade speed control by frequency inverter
- External fan cooling of the saw blade drive.
- Thermal protection of the electric motor.
- The blade is guided in guides with carbide plates, bearings, then on cast iron pulleys and in the upper part (reverse) the blade is supported by vibration dampers.
- The inclination of the saw blade against the plane of the vise is 7 degrees. This ensures higher performance when cutting profiles and bundles and at the same time increases the life of the saw blade.
- The saw has a guide on the drive side mounted on a fixed beam. On the tensioning side, the guide is mounted on a sliding beam.
- Blade guide beam adjustable over the entire working range. The movement of the guide is linked to the movement of the vice clamp. It is therefore not necessary to manually adjust its position.
- The guide beam moves by means of a linear guide (2 rails, 3 trolleys) with high load capacity.
- A new way of mounting the guides - a solution with a regulated spacer.
- BGT-S - mechanical pressure of the saw blade in the guides by means of disc springs
- The space between the saw blade guide and the pulley is provided with a cover to protect the operator from the moving saw blade. The covers also protect the surrounding area from falling chips and cooling emulsion.
- The saw is equipped as standard with hydraulic saw blade tensioning - allowing ideal cutting conditions to be maintained at all times. The tensioning force is provided by 2 hydraulic cylinders.
- Automatic Indication of correct saw blade tension by means of a pressure sensor.
- The electric motor-driven brush ensures perfect cleaning of the saw blade.
- Robust base with chip tray and chip extractor. The base is adapted for handling the saw with a crane.
- Cooling system for cutting emulsion, fed into the blade guides and directly into the cutting channel using the flexible LocLine system.
- Microswitches for opening pulley covers.
- Hydraulic unit is located outside the base - better cooling and access. The hydraulic unit controls the saw functions: arm movement, opening and closing the vise and tensioning the saw blade. The hydraulic oil pump is located outside the oil tank.
- A complete bodywork that covers the arm movements. The bodywork minimizes the risk of injury and contamination of the saw surroundings by chips and cutting emulsion.
- The chip conveyor. Type. Drive: worm gearbox + electric motor. Thermal protection against motor overheating.
- Chip rinsing pistol
- LED strip for work area lighting.
Basic equipment of the machine:
- Saw blade
- Tool set for routine machine maintenance.
- Operating instructions in electronic form on CD.
| Code | Description | Type | |
|---|---|---|---|
| MITSUBISHI | Controling system MITSUBISHI. | ST | |
| 540-HMI+FK | HMI = colour control touch screen. FK=foil keyboard with basic movements | ST | |
| 540-OPE | Control panel on a freestanding external console. | OP | |
 | 540-F | Motor and frequency inverter for a fluent change of the blade speed. | ST |
| 540-DRIVE | Motor (5,5 kW) + bevel gearbox | ST | |
| 540-HM-DRIVE | More powerfull motor (7,5 kW) + bevel gearbox optimal for full use of the carbide (HM) saw blade. Calculated as assesories | OP | |
 | 540-C-WRS | Reinforcement of wheel mounting. The tensioner wheel shaft is reinforced with an additional hydraulic cylinder, the drive wheel shaft is reinforced with a bearing and a beam mounted to the frame. | ST |
 | 540-NPH-2 | Hydraulic band tension with two hydraulic cylinders located on both sides of blade tension wheel. | ST |
 | 540-BCA-7 | Slope of the saw blade (frame) 7 degrees. Optimal solution for cutting profiles and bundles, neutral solution for cutting solid bars. | ST |
 | 540-IRP | Down shift speed indication value on the display of control system ( mm/min ) | ST |
| RTR | Regulation press of arm. Cutting conditions optimalization (regulates force that push the blade to the material so this function increases blade lifespan). | ST | |
 | BRP | Electronical regulation of the cutting feed. | ST |
| 540-HPV | Solution of moving guides of band together with jaws of the vice. | ST | |
| 540-C-ECK | Cleaning brush of blade driven actively by motor.Belt drive, 790 RPM. | ST | |
| LED | Lighting of workink space. | ST | |
 | 540-RTS | vice pressure regulation. | ST |
| 540-C-OCS | Hydraulic operated, short-stroke retracting clamp of fixed main vice. Equipped by 1 rail and 2 linear trucks. | OP | |
| 540-C-PUS | Prismatic clamps for cutting hexagonal tube bundles. Manual adjustment of the upper jaw for bundle size adjustment. This is a set of 1 clamp for fixed jaw and 1 clamp for movable jaw vice. | O | |
| 540-GPZ 500 | Support table on the output side of the machine. Length 500mm. Horizontal stainless steel surface. Movement of cutting emulsion back into the machine, Connection with roller conveyors RDT / RDM. | O | |
 | 540-C-VTT | Universal pusher chip ejector without centre tube, included 1 Pc of BOX-TRI | OP |
 | 540-C-VTT-D | Optional chip conveyor for transportation of chips. Available only together with 540-VTT. | OP |
| 540-C-LSG | Optical protection fence that protects the machine operator from dangerous movements of the saw components in the automatic cycle. | OP | |
| 540-C-LSG-Z | LSG-Z is an optical protective fence placed behind the saw. | OP | |
| 540-C-HP | Top pressure for semi-automatic. Long stroke hydraulic cylinder, 2 rails and 4 linear guides, clamping jaw width = max. stroke of main vise. Control via push button on control panel. Collision-free movement of the jaw, no need for mechanical intervention of the operator. | OP | |
| 540-SRZ+2OCS+HP | vice behind the cut equipped with a recoiling jaw and a long-stroke nesting clamp. For proper function, it is also necessary to mount the recoiling jaw on the main vice. | OP | |
 | SRZ-Z-500 | Additional vice mounted on the standard RDT roller track. Long stroke jaw (stroke 500mm) operated by hydraulic cylinder. The jaw control is coupled to the jaw of the main saw vice. | OP |
| MINI LUBE 41 | Wasteless lubricating system – 2 pumps, for blade 41 mm. Instead of emulsion cooling, specially for cutting profiles and non-ferrous metals, necessary supply of pressed air 6 Atm. | OP | |
| LASER LINE | Laser indicator of cut position. | OP | |
| 540-C-QPARTS | Set of wear and tear spare parts : | O | |
 | 540-C-SET M42 | Set of 10 blades in SPECTRA M42 quality – customer chooses blade's TPI. Blade specs: 6200x41x1,3 | O |
 | 540-C-SET M51 | Set of 10 blades in DURATEC M51 quality – customer chooses blade's TPI. Blade specs: 6200x41x1,3 | O |
| 540-C-NAV | Instruction Manual – printed version. | OP | |
| 540-TPF 6000 | Transverse preparation frame (unpacking counter). Steel structure with 4 robust crossbars for storing bar material with a maximum length of 6000mm. Loading area 1800 mm. Total load capacity: 8000kg, max. load capacity per crossbar: 2000kg | OP | |
| VD-2000/620/89/6 | Input or output roller conveyor with a gutter which prevents leakage of emulsion on the floor. Length 2000 mm, width of cylinders 620 mm, capacity 350 kg/m. | O | |
| VD-V-620 | Aditional cylinder, lenght 620 mm. | O | |
| VD-VB-190 | Vertical cylinder 190 mm assamblen od the VD1. | O | |
| VD-BL | Support from vertical side - bearing. Assambled on VD1 | O | |
| RDT 1000/620 | Robust roller conveyor with coolant gutter. Length 1000 mm, width of cylinders 620 mm, 3 rollers, it is possible to put them for RDR or RDL, capacity 2500 kg/m. | O | |
| RDT 2000/620 | Robust roller conveyor with coolant gutter. Length 2000 mm, width of cylinders 620 mm, 5 rollers, it is possible to put them for RDR or RDL ,capacity 2500 kg/m. | O | |
| RDM 2000/620 | Input or output robust roller conveyor with driven rollers. Driving by electric engine, worm gearbox and converter. By chain are driving cylinders. Width of cylinders 620 mm, length 2000 mm, capacity 2500 kg/m. | OP | |
| RDML 2000/620 | Input or output robust roller conveyor with driven rollers. Driving from RDM throught chain. (RDM-L does not work without RDM conveyor) Width of cylinders 620 mm, length 2000 mm. Load capacity 2500 kg/m. | OP | |
| VZM-620 | The cylinder of rollertable, which is driven by electroengine, with 620 mm, is able to lift the material hydraulically above the level of other rollers. It is solution for later assembly to the standard rollertable RDT insta 2pcs of original cylinders. Control of the roller is independent on the controlling of the machine, the roller has its own controlling panel. | OP | |
| 500-RBR | Side support fixed cylinder, height 280 mm, diameter 87 mm with its own frame, mounted to roller tables RDT. | O | |
| 500-RBRS | Side adjustable roller, with its own steel frame, and with the movable leading 620 mm, fixed by 2 pcs of T-nuts. Height 280 mm, diameter 87 mm. | O | |
| 500-CSV | Hydraulical shift for the RBRS roller including assambly of electrical and hydraulical instalation. Possibile only with RBRS | OP | |
| V-620 | Roller of roller table RDT put into gap. | O | |
 | 500-RDH | Independent movable cylinder, adjustable height, capacity 1000kg. | O |
| 440x600-OZP | Mechanical fixed stop with ruler and scale line. Works only with OZP-L. Impossible use for CNC !!! IMPOSSIBLE ASSEMBLE ON VD1 ROLLERTABLES. POSSIBLE ONLY WITH ROLLER TABLE TYPE RDT/TDT. | O | |
| 440x600-OZP-D | Mechanical fixed stop with digital display of setting length. Impossible use for CNC !!! Works only with OZD-L. IMPOSSIBLE ASSEMBLE ON VD1 ROLLERTABLES. POSSIBLE ONLY WITH ROLLER TABLE TYPE RDT/TDT. | O | |
| 440x600-OZS | Electromechanical stop working with RDM roller table. It has two contacts. When material switches the first contact, RDM slows down, after switching the second contact, RDM stops. Works only with OZS-L. | O | |
| 440x600-OZS-D | Electromechanical stop working with RDM roller table. It has two contacts. When material switches on the first contact, RDM slows down, after switching on the second contact, RDM stops. Works only with OZSD-L. | O | |
| 440x600-OZP-L 1000 | Measuring system for OZP mounted on 1 m roller table. | O | |
| 440x600-OZP-L 2000 | Measuring system for OZP mounted on 2 m roller table. | O | |
| 440x600-OZP-LE 1000 | Measuring system for OZP mounted on LAST 1 m roller table in the setup. | O | |
| 440x600-OZD-L 1000 | Measuring system for OZD mounted on 1 m roller table. | O | |
| 440x600-OZP-LE 2000 | Measuring system for OZP mounted on LAST 2m roller table in the setup. | O | |
| 440x600-OZD-L 2000 | Measuring system for OZD mounted on 2 m roller table. | O | |
| 440x600-OZD-LE 1000 | Measuring system for OZD mounted on LAST 1 m roller table in the setup. | O | |
| 440x600-OZD-LE 2000 | Measuring system for OZD mounted on LAST 2 m roller table in the setup. | O | |
| 440x600-OZS-L 1000 | Measuring system for OZS mounted on 1 m roller table. | O | |
| 440x600-OZS-L 2000 | Measuring system for OZS mounted on 2 m roller table. | O | |
| 440x600-OZS-LE 1000 | Measuring system for OZS mounted on LAST 1 m roller table in the setup. | O | |
| 440x600-OZS-LE 2000 | Measuring system for OZS mounted on LAST 2 m roller table in the setup. | O | |
| 440x600-OZSD-L 1000 | Measuring system for OZS-D mounted on 1 m roller table. | O | |
| 440x600-OZSD-L 2000 | Measuring system for OZS-D mounted on 2 m roller table. | O | |
| 440x600-OZSD-LE 1000 | Measuring system for OZS-D mounted on LAST 1 m roller table in the setup. | O | |
| 440x600-OZSD-LE 2000 | Measuring system for OZS-D mounted on LAST 2 m roller table in the setup. | O |
Tech. data NO241 are valid on 1.1.2024. Producer has the right to make changes of technical data.
Values contained on this page are only for information purposes. This information is not an offer and is not a public promise. This indicative offer does not give right to close a contract. The only guiding document for the contract is a valid price list.
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