DS-500SA / Semiautomatic band saw machine
| mm | 0° | 45° | 60° | -45° | -60° |  |
 |
|---|---|---|---|---|---|---|---|
 |
360 | 360 | 300 | 360 | 300 | x | x |
 |
500x350 | 420x300 | 300x200 | 420x260 | 250x280 | 500x220 | 410x195 |
 |
 |
 |
 |
 |
|---|---|---|---|---|
| 3x400V | 3,0 | 20-100 | 4780x34x1,1 | 740 |
| Lmin | Lmax | Bmin | Bmax | Hmin | Hmax | V |
|---|---|---|---|---|---|---|
| 2800 | 2800 | 1080 | 1080 | 1470 | 2340 | 812 |
- Semiautomatic machine with hydraulic manipulation.
- The machine is designed for cutting of material in vertical and angle cuts, angle cuts are possible to set fluently from 0 to 60 grades to the right and from 0 to 60 grades to the left. Change of angle using quick clamping handle.
- It is suitable for serial production in industrial premises.
- The machine is designed to saw steel materials, but also non-ferrous and light metals. However, we recommend consulting the manufacturer about this option.
Control system:
- The Controler with PLC MITSUBISHI and features an automatic feed control BRP.
- Control panel MITSUBISHI as standard equipment. It uses touch display and PLC, which enable semi-automatic cutting (basic setting encluded) as well as communication with operator.
- Controler show lot of information about cutting proces on the display:
- Cutting cycle indication,
- indication BRP,
- indication – blade tightening,
- time of the cut,
- loading of blade in amperes,
- speed of the blade,
- cutting times measuring,
- list of error messages.
- User´s setting:
- autostop of hydraulic unit
- mode of arm moving after end of the cut
- mode fadt moving of the arm
- mode time lag of shift speed
- mode blade moving
- mode jaw moving after cutting cycle finish
- diagnostic of inputs and outputs"
- STOP function – cutting: it enables to stop cutting by pressing STOP button at any time. The Frame goes up with the running blade without opening the vice.
- Regulation of cutting speed (moving to cut) is manual and uses throttle valve placed beside control panel. Automatic (safety) regulation of shift speed PEGAS BRP. Principle: Machine will stop after exceeding set loading (defined in ampers).
- The ergonomical control panel is mounted on the movable console. The control panel is equiped with mechanical buttons and digital display of the machine control system. Mechanical buttons controls basic saw movements (arm, vice) and cutting cycle start. The safety button is present on the panel aswell. Buttons for controlling the movements of the machine are part of a high-quality foil keyboard.
Construction:
- The machine is constructionaly designed in that way, so that it corresponds to extreme exertions in productive conditions.
- The arm of the machine is robust, heavy weldment and it is designed so that a toughtness and a precision of cut was ensured. Arm is 2 grades sloped, it increases the lifetime of
- The arm is situated in pretightened slide bushes with a teflon friction surface.
- Drive pulley and tighten pulley are both metal castings.
- The upper arm position is handling by the button on control panel. Digital display of upper position in %.
- The down working position of the arm controlled by the miscroswitch. In the end position microswitch is on, arm goes to selected upper position.
- The vice is welded. The jaw is made from cast iron. Jaw ensures the safe clamping of the material.
- Jaws of the main vice move in steel leading.
- Moving jaw of the vice is handled by long stroke hydraulic cylinder.
- Basic part of the vice moves according to the direction of the angle cut setting, fixation is made by the handle.
- Turn table is cust iron. Turn table situated on cone roller bearings.
- Manuall turning of the table for angle cuts, the position of the turntable is fixed by the lever with the excenter.The position of the turntable for vertical cutting is arested automatically by the spring mechanism.
- The angles indicated on the digital display on the control panel MITSUBISHI. Reading of angle by incremental sensor and magnetic tape.
Basic equipment of machine:
- The blade leading in guides with hardmetal plates and leading bearings and along cast iron pulleys.
- There is a guide situated on the firm beam on the drive side. On the tightening side there is the guide situated on the moving beam.
- The guide beams of moving band guide is adjustable. Manual adjustment and fixing of the guide beams.
- Guide holder moves in adjustabled dovetail groof.
- The saw-band is equipped with a guard, which protects the operator from millings and cutting emulsion.
- Mechanic tightening of the blade.
- Automatic indication of blade tension.
- Cleaning brush for perfect cleaning and function of blade, driven by puller.
- Drive of machine is solved by worm gear box with maintenanceless oil filling. Three-phases electromotor with double winding, with a frequency converter for a fluent regulation of the blade speed from 20 to 100 m/min. Sturdy flange with shaft. Termoprotection of engine.
- The cooling system distributes cutting emulsion to the band guides.
- Massive base with a tank for chips. Base is designed for manipulation manipulation with machine by pallet truck and also by any hight lift truck.
- Indication of blade tightening and opening of the cover.
- Controlling 24 V.
- Maschine is equipped with hydraulic system which controles all functions of that maschine. It pushes the arm to cut, pulls up the arm and opens and closes vices.
Basic accessories of machine:
- Band saw blade.
- Set of spanners for common service.
- Manual instructions in eletronic form (CD).
Operating cycle:
After manual adjustment of the jaws the operator starts the cycle with a switch on the control panel. The hydraulic cylinder of the vice grips the material and the saw starts working. The cutting speed of the arm is controlled by a throttle valve. Arm and vice movements after cut finish following set user parameter. The vice opens and the operator can handle the material.
| Code | Description | Type | |
|---|---|---|---|
| MITSUBISHI HMI 4,5" | Control system MITSUBISHI with display 4,5“ | ST | |
| ZAPSI | Industry 4.0, Connection to bandsaw monitoring and evaluation of machine efficiency, operation, production, and energy consumption. | OP | |
| F | Motor and frequency converter for a fluent change of the circumferential speed of the blade. | ST | |
| PCK | Cleaning brush of blade, driven passively (driven by pulley). | ST | |
| PEGAS-BRP | Electronical regulation of the down-shift. | ST | |
| 360-IPB | Electronical indication position of the bow | ST | |
| PUD | Digital indicator of adjusted angle | ST | |
| 360-SRZ | Vice behind the cut. hydraulic clamping of the material behind the cut. | OP | |
| 360-HP | Hydraulical upper vice. Hydraulic upper clamping tighten the material in vertical sense by the hydraulic cylinder. | OP | |
| 360-RTS | Regulation press of vice. | OP | |
| LIGHT L1 | Lighting of working space. | OP | |
| BOX-PCS | Box for cutted pieces with emulsion draining to the waterproof tank. | O | |
| BOX-TRI | Box for the chips with emulsion draining to the waterproof tank. | O | |
| BOX-TAH | Tool for manipulation with BOX-PCS and BOX-TRI. | O | |
| MINI LUBE 27-34 | Wasteless lubricating system, instead of emulsion cooling, specially for cutting profiles and non-ferrous metals, necessary supply of pressed air 6 Atm. | O | |
| LASER LINE | Laser indicator of cut position. | O | |
| 360-SET M42 | Set of 10 blades in M42 quality – with customer’s choice of teeth. 4780x34x1,1 | O | |
| 360-SET M51/10 | Set of 10 blades in M51 quality – with customer’s choice of teeth. 4780x34x1,1 | O | |
| WGUN1 | Spray gun for rinsing chips is used for a quick and easy cleaning of the machine from chips and burrs. | O | |
| 360-NAV | Manual instruction – printed version. | O | |
| PAL4 | Packing on the palette 1,5 m x 3,5 m. | O | |
| VD-2000/520/60/6 | Input or output roller conveyor with a coolant gutter. Length 2000 mm, width of cylinders 520 mm, version with 6 cylinders, load capacity 250 kg/m. | O | |
| VD-2000/520/60/10 | Input or output roller conveyor with a coolant gutter. Length 2000 mm, width of cylinders 520 mm, version with 10 cylinders, load capacity 250 kg/m. Not possible to connect with RDT/RDM conveyors | O | |
| VD-V-520 | Aditional cylinder, lenght 520 mm. | O | |
| VD-VB-190 | Vertical cylinder 190 mm assamblen od the VD1. | O | |
| VD-BL | Support from vertical side - bearing. Assambled on VD1 | O | |
| 360 RDL | LEFT side connecting roller conveyor. Provides connection of the saw with RDT, RDM, VD. Length 1000 mm, width 520 mm, 2 rollers, load capacity 850 kg/m. Includes function of automatic shifting of 2 support rollers when the saw is angled. Placement of 2 rollers on linear guide. | O | |
| 360 RDR | RIGHT side connecting roller conveyor. Provides connection of the saw with RDT, RDM, VD. Length 1000 mm, width 520 mm, 4 rollers, load capacity 850 kg/m. Includes function of automatic shifting of 2 support rollers when the saw is angled. Placement of 2 rollers on linear guide. | O | |
| 360 TAL | Removable top table preventing pieces of material from dropping (for straight cuts only). Left side of the machine. Only applicable with RDL roller conveyor. Mounting of TAL+TAR not possible at the same time. | O | |
| 360 TAR | Removable top table preventing pieces of material from dropping (for straight cuts only). Right side of the machine. Only applicable with RDR roller conveyor. Mounting of TAL+TAR not possible at the same time | O | |
| 360 RBR-1 | Side roller with bracket for mounting on roller track RDR/RDL | O | |
| RDT 1000/520 | Robust roller conveyor with coolant gutter. Width of cylinders 520 mm, length 1000 mm, 3 rollers, it is possible to put them for RDP or RDZ, load capacity 2100 kg/m. | O | |
| RDT 2000/520 | Robust roller conveyor with coolant gutter. Length 2000 mm, width of cylinders 520 mm, 5 rollers, load capacity 2100 kg/m. | O | |
| RDM 2000/520 | Input or output robust roller conveyor with driven rollers. Driving by electrical engine, worm gearbox and inverter. By chain are driving cylinders. Width of cylinders 520 mm, length 2000 mm, capacity 2100 kg/m. For automatic CNC saws can only be used with SYNC-1 accessories | O | |
| RDML 2000/520 | Input or output robust roller conveyor with driven rollers. Driving from RDM throught chain. (RDM-L does not work without RDM conveyor). Width of cylinders 520 mm, length 2000 mm, Load capacity 2100 kg/m. | O | |
| RBR 280/520 | Side support fixed cylinder, height 280 mm, diameter 67 mm including support. Moun-ted to the conveyor RDT/RDM 2000. Impossible assemble on VD rollertables. | O | |
| RBRS 280 | Side movable cylinder with own frame and fixation, it is available only with RBR. Hei-ght 280 mm, diameter 67 mm. Impossible assemble on VD rollertables. | O | |
| VZM-520 | Hydraulic operated lifting motorized cylinder, width 520 mm.VZM is designed to lift the material using hydraulic short-stroke cylinder above the level of other rollers on the conveyor. After lifting the VZM can move the material forwards or backwards by electric motor. VZM is installed instead of 2 original passive cylinders. VZM is operated independently with own control panel. VZM works only with RDT. | O | |
| RDH-600 | Independent movable cylinder, adjustable height, capacity 700 kg. Width of roller 600mm. | O | |
| V-520 | Additional roller placed between rollers of RDT table. Price for 1 pc. Impossible to install on VD roller conveyors. | O | |
| LMP 1000 | Measuring stop for defining the length of the cut bar. Fixed contact with the material to be measured. Length reading with scale measuring tape. | O | |
| LMP 2000 | *Recommended for measuring lengths up to 2000mm. | O | |
| LMP 3000 | * Recommended for measuring lengths up to 3000mm. | O | |
| LMP 4000 | *Recommended for measuring lengths up to 4000mm. | O | |
| LMP 5000 | *Recommended for measuring lengths up to 5000mm. | O | |
| LMP 6000 | *Recommended for measuring lengths up to 6000mm. | O | |
| LMPD 1000 | Measuring stop for defining the length of the cut bar. Fixed contact with the measured material. The length is shown on the display. | O | |
| LMPD 2000 | *Recommended for measuring lengths up to 2000mm. | O | |
| LMPD 3000 | *Recommended for measuring lengths up to 3000mm. | O | |
| LMPD 4000 | * Recommended for measuring lengths up to 4000mm. | O | |
| LMPD 5000 | *Recommended for measuring lengths up to 5000mm. | O | |
| LMPD 6000 | *Recommended for measuring lengths up to 6000mm. | O | |
| LMS 1000 | Measuring stop for defining the length of the cut bar. Sliding soft-contact with the material to be measured. Length reading with scale measuring tape. | O | |
| LMS 2000 | *Recommend to use for measuring lengths up to 2000mm. | O | |
| LMS 3000 | *Recommend to use for measuring lengths up to 3000mm. | O | |
| LMS 4000 | *Recommend to use for measuring lengths up to 4000mm. | O | |
| LMS 5000 | *Recommend to use for measuring lengths up to 5000mm. | O | |
| LMS 6000 | *Recommend to use for measuring lengths up to 6000mm. | O | |
| LMSD 1000 | Measuring stop for defining the length of the cut bar. Sliding soft-contact with the material to be measured.The length is shown on the display. | O | |
| LMSD 2000 | *Recommend to use for measuring lengths up to 2000mm. | O | |
| LMSD 3000 | *Recommend to use for measuring lengths up to 3000mm. | O | |
| LMSD 4000 | *Recommend to use for measuring lengths up to 4000mm. | O | |
| LMSD 5000 | *Recommend to use for measuring lengths up to 5000mm. | O | |
| LMSD 6000 | *Recommend to use for measuring lengths up to 6000mm. | O |
Tech. data NO241 are valid on 1.1.2024. Producer has the right to make changes of technical data.
Values contained on this page are only for information purposes. This information is not an offer and is not a public promise. This indicative offer does not give right to close a contract. The only guiding document for the contract is a valid price list.
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